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Critical Control Point (CCP) monitoring, automated FEFO lot tracking, sanitation logbooks & 2-hour mock recalls
Food and beverage processors must comply with FDA FSMA 204 Key Data Elements (KDEs), GFSI benchmarked standards (SQF, BRCGS, FSSC 22000), and strict allergen controls. Novaqis brings modern recipe management, Critical Control Point (CCP) telemetry interlocks, Clean-In-Place (CIP) sanitation tracking, and FEFO lot reservation to your plants. Because high-speed bottling and packaging lines cannot afford ceremonial signature slowdowns, administrators can toggle to frictionless 1-click lean approvals.
Technical Architecture
Each capability is built directly into our shared regulatory fabric, eliminating integration glue and validation rework.
Track Critical Tracking Events (CTEs) and Key Data Elements (KDEs) across harvesting, cooling, initial packing, transformation, and shipping. Complete bi-directional lot genealogy recalls in under 2 hours.
Record pasteurization temperatures, metal detector checks, wash water pH, and seal integrity with real-time limit bounds. Automated deviation triggers initiate corrective actions instantly upon excursion.
Govern allergen color-coded changeovers and verify ATP bioluminescence swab results in Novaqis eLog™ before line restart, preventing costly allergen cross-contamination and recalls.
Test for Salmonella, Listeria monocytogenes, E. coli, yeasts, molds, and water activity (aw) with automated Certificate of Analysis (CoA) generation and retailer spec compliance.
Compliance & control
Audit trails, electronic signatures, role-based access, and deployment choices designed for GxP validation, not bolted on after the fact.
Automated assignment and tracking of Traceability Lot Codes (TLC) linked to transformation work orders.
Real-time limit validation with fail-closed hold interlocks preventing uninspected product dispatch.
Digital verification of cleaning swabs and allergen-specific test strips before recipe changeover.
Enterprise Outcomes
Measured operational breakthroughs across quality, manufacturing, and regulatory compliance.
Meet FDA FSMA Rule 204 food traceability mandates with audit-ready digital records
Execute complete backwards and forwards ingredient trace recalls in minutes instead of days
Eliminate paper sanitation binders and clipboards with verified digital Clean-In-Place logbooks
Maintain high packaging line speeds with 1-click operator approvals and zero password fatigue
FAQ
